US federalRequired by law29 CFR 1910.178(l)(1)-(6)Hands-on practical

Powered industrial trucks (forklift) - Classroom portion

A ready-made course you customise for your organisation, with a live session deck and two surveys. You only add the 6 details that are specific to your organisation.

Length
45 min
Lessons
7 lessons
Frequency
Before operating + practical evaluation
Last reviewed
8 Oct 2026
When things go wrong
What would you do?

Distribution centre: trailer starts to creep away from the dock while you're mid-load because the dock lock wasn't set

Try it: this is one of 15 interactive activities in the course.

What's included

Three pieces that work together

Copy once, get everything. Learners prepare on their own, you answer questions live, and the surveys tell you what stuck.

Self-paced course

Short lessons with real workplace scenarios, not walls of text.

  • 7 lessons, about 45 minutes
  • 3 video slots (you add the videos)
  • Accordion, step-by-step, tabs, flashcards and quizzes
  • 12-question final check, 80% to pass

Live session deck

An AhaSlides presentation to run after the course, in person or online.

  • 10 slides
  • Quiz, poll, word cloud, scale slides
  • A closing slide for your contacts

Two surveys

Find out what landed, and whether people use it on the job.

  • Post-course feedback, about 2 minutes
  • 30-day check-in
  • Anonymous by default
  • Results feed your next refresher

Learning objectives

At the end of this course, learners can

Built to the law Each objective names the requirement it comes from and the lesson that covers it.

IDObjectiveRequired byWhere it's covered
TO 1.0Achieve ≥ 80% on the final assessment; pass practical evaluation(l)(2)(iii)Whole course
LO 38.1.1Explain operating instructions, warnings and differences between a truck and a car(l)(3)(i)(A)-(B)Lesson 1: Why this matters
LO 38.2.1Describe controls, instruments, engine/motor, steering, manoeuvring and visibility for your truck type + your info(l)(3)(i)(C)-(F)Lesson 2: Know your truck
LO 38.3.1Explain forks/attachments, the capacity plate, the stability triangle and load handling(l)(3)(i)(G)-(I)Lesson 3: Stability & loads
LO 38.4.1Perform the operator's inspection and maintenance tasks and refuel/recharge safely(l)(3)(i)(J)-(K); (q)(7)Lesson 4: Inspect & refuel
LO 38.5.1Apply workplace rules: surfaces, ramps, pedestrians, narrow aisles, docks, hazardous locations + your info(l)(3)(ii)Lesson 5: Your workplace
LO 38.6.1Know the truck's operating limits and respond correctly to a tip-over(l)(3)(i)(L)-(M)Lesson 6: When things go wrong

Your part: what a template can't do for you

  • Hands-on practical: this classroom course doesn't replace a practical evaluation. The final lesson includes a sign-off checklist for your supervisor.
  • Your workplace details: fill in the 6 highlighted fields so the course describes your own policies, contacts and locations.
  • Records: record completion in your own LMS or record system.
  • Length: 45 min (+ practical training and evaluation).

Course outline

7 lessons, about 45 minutes

Minutes per lesson are an estimate, shared out by page count.

ContentInteractiveVideoYou customise
1

Why this matters

2 pages

6 min
Before you beginNoteList
The jump that killsKey factImageQuizVideo
2

Know your truck

3 pages

8 min
Truck types & classesTabsYour info
Not a carFlashcards
Controls & data plateImageAccordionQuiz
3

Stability & loads

3 pages

8 min
Stability triangleStep-by-stepVideo
Load handlingChecklist
CheckSorting activityQuiz
4

Inspect & refuel

2 pages

6 min
Pre-shift inspectionChecklistNoteYour info
Charging & LP changesAccordionYour infoQuiz
5

Your workplace

2 pages

6 min
Site rulesTableYour info
PedestriansProcessQuiz
6

When things go wrong

2 pages

6 min
Tip-overStep-by-stepVideo
What would you do?ScenarioQuiz
7

Final assessment & practical

Assessment

5 min
Final check12 questions80% to passCompletion page

Live deck and surveys

10 slides to run live, two surveys to close the loop

Pink slides are interactive. Both surveys are anonymous; pink questions are written for this course.

TitleTitle + agenda
PollWhich truck do you drive most?
QuizForklift tipping sideways - what do you do?
QuizGoing down a ramp loaded - forks point…?
Content · customiseOur traffic rules
QuizWhere on the plate is maximum capacity at a given load centre?
Word cloudNear-misses you've seen with forklifts
ScaleHow safe do pedestrians feel near forklifts here?
Q&AAsk the trainer anything
Closing · customisePractical evaluation schedule
Post-course feedback: 11 questions, about 2 min
  1. Overall rating 5 stars
  2. Relevant, realistic, right length, helpful activities agree/disagree grid
  3. What was most useful? multi-select
  4. Confidence before this course, and now 1-5 scale
  5. How often do you complete the pre-shift inspection before driving? multiple choice
  6. How safe do you feel in these areas? grid
  7. Describe a near-miss you've seen, without names. open text
  8. Operators here are never pressured to speed or skip inspections to hit targets. 1-5 scale
  9. One thing we should change or add open text
  10. Would you recommend this course? NPS
30-day check-in
  1. Have you used what you learned since the course? multiple choice
  2. How confident are you today? Compare with day 1 1-5 scale
  3. Do you know where to find the pre-shift inspection checklist and how to report a defective truck? yes / no / not sure
  4. A moment where the training helped, or where you weren't sure open text
  5. Which topics should the next refresher focus on? ranking

Results show whether people use the training on the job, not just whether they finished it.

Make it yours

6 fields to fill in, and you're ready

Everything else is done. These are the details only your organisation knows; each one is highlighted inside the course.

  • Truck types on site{{TRUCK_TYPES_ON_SITE}}
  • Inspection checklist form{{INSPECTION_CHECKLIST_FORM}}
  • Charging area rules{{CHARGING_AREA_RULES}}
  • Site traffic rules{{SITE_TRAFFIC_RULES}}
  • Practical trainer evaluator{{PRACTICAL_TRAINER_EVALUATOR}}
  • Certification: operator name, date of training, date of evaluation, evaluator identity{{LMS_OR_RECORD_SYSTEM}}

FAQ

Common questions

Can I run powered industrial trucks (forklift) - Classroom portion training online?

The course itself is self-paced and online, and the live deck lets you add a live session. Whether online delivery meets your local rules depends on the law that applies to you, so check 29 CFR 1910.178(l)(1)-(6) or ask your own counsel.

How often is this training needed?

Before operating + practical evaluation; refresher when unsafe operation, accident/near-miss, evaluation finding, new truck type or workplace change; evaluation at least every 3 years (l)(4).

Who needs this training?

Trainee and existing operators of forklifts, pallet jacks (powered), order pickers, reach trucks (warehouse, distribution, manufacturing, retail backrooms, lumber yards); must be 18+ in non-agricultural employment (FLSA HO 7).

What records should I keep?

Record completion in your own LMS or record system, so you can show who finished the course and when. Check the retention period that applies to you in 29 CFR 1910.178(l)(1)-(6).

Can I edit the content?

Yes, everything. Change the wording, swap scenarios for ones from your workplace, add your logo, or remove parts that don't apply. Keep anything your own law requires you to cover.

Ready to run it?

Open the live deck to see how the session runs alongside the course and both surveys.