Lean Methodologies

Slides (10)

1. 1 - Freestyle

2. 2 - Pick Answer Identify the type of waste shown in the image below

   1. Overproduction

   2. Motion Waste

   3. Inventory Waste

   4. Transportation

3. 3 - Pick Answer Match Lean Manufacturing Principles to Their Benefits

   1. Value Stream Mapping - Identifies process bottlenecks for improvement

   2. Just-in-Time (JIT) - Reduces excess inventory and ensures smooth production

   3. Eliminate Waste - Reduces costs and improves efficiency

   4. Continuous Improvement (Kaizen) - Encourages innovation and process optimization

4. 4 - Pick Answer Match the Correct Lean Tool for Each Situation

   1. Total Productive Maintenance (TPM) - Situation: Machines are frequently breaking down, causing delays.

   2. Poka-Yoke (Error Proofing) - Situation: A worker forgets to tighten a bolt, leading to defective products.

   3. 5S Methodology - Situation: Employees struggle to find the right tools in a messy workspace.

   4. Value Stream Mapping (VSM) - Situation: A company wants to reduce inefficiencies by mapping the entire process.

5. 5 - Pick Answer Which Lean tool is best for reducing overproduction waste?

   1. Just-in-Time (JIT)

   2. Total Productive Maintenance

   3. 5 Whys

   4. Value Stream Mapping

6. 6 - Pick Answer During a Kaizen event focused on reducing cycle time, a team discovers that a particular workstation is frequently causing bottlenecks. What steps should the team take to analyze and restructure this workstation to enhance flow and minimize waste? 

   1. Increase the number of machines at the workstation

   2. Redesign the layout to minimize movement and streamline processes

   3. Extend the working hours of the shift for that workstation

   4. Increase the number of workers at the workstation

7. 7 - Pick Answer Match few 5S step with its meaning:

   1. Shine - Clean the workspace

   2. Standardize - Create rules for consistency

   3. Sort - Remove unnecessary items

   4. Set in Order - Arrange tools properly

8. 8 - Pick Answer Match Lean Metrics to Their Meaning

   1. Cycle Time - Time taken to complete one full process cycle

   2. OEE (Overall Equipment Effectiveness) - Measures machine performance, availability, and quality

   3. Takt Time - The rate at which products must be produced to meet demand

   4. First Pass Yield (FPY) - Percentage of products made correctly without rework

9. 9 - Leaderboard

10. 10 - Scale Was Today's Quiz a Helpful one?

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